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THE FASTEST AND MOST RELIABLE DISTRIBUTION FOR YOUR LIQUID CHEMICALS
Considering the diversity and consumption amounts of liquid chemicals used in dyeing processes in textile enterprises, manual weighing and distribution operations are extremely difficult and risky. As a result of incorrect calculations, wrong chemical selection and under or over weighing, which are frequently encountered in manual processes, the quality and reproducibility of the final product will decrease, and your production costs will increase exponentially.
To avoid all these problems, Eliar offers you the fastest and safest multi-line liquid chemical weighing and distribution system, RD96.
Produced with the engineering and assurance of Eliar, the RD96 is the most advanced and most reliable one of the liquid chemical dispensing systems. With RD96 had been developed by Eliar, which is among the world leaders with the products it produces for the textile automation industry, it is ensured that textile enterprises to be working with maximum efficiency.
DISTRIBUTION OF ALL YOUR LIQUID CHEMICALS ARE FULL AUTOMATIC
Regardless of the size of your enterprise, the raw material you will process and the dyeing method you apply, the RD96 is suitable for every condition and every textile factory. The RD96 transfers 33 different liquid chemicals to a maximum of 46 different distribution points at a speed of 60 liters per minute, and with its unique robotic distribution principle, it provides all your daily liquid chemical transfer operations without any risk of mixing. Thanks to the specially designed robotic and valveless transfer system of the RD96, the risk of dispensing wrong chemicals or transferring them to the wrong machine is completely eliminated.
PRECISE WEIGHING & FAST TRANSFER
Powered by its highly precise gravimetric flowmeter and the special transfer pump with a capacity of 60 liters / minute, the RD96 manages 900 distributions per day without any delay and without any problem. RD96 makes simultaneous chemical transfer to two different dyeing machines with two seperate distributor units. Thanks to this feature, it eliminates the chemical waiting problem of your dyeing machines and shortens your processes.
• GRAVIMETRIC FLOWMETER • SPECIAL TRANSFER PUMP
STOCK CONTROL AND HIGH SECURITY SILO FILLING SYSTEM
Eliar designed silo stock control and filling system is being used in RD96 provides perfect security with integrated electronic camlock system, barcode reader, chemical low and high level sensors and automatic filling pump. RD96 ensures that the correct chemical is loaded into the correct chemical silo, preventing errors that may arise from the operator or any external factor.
• PERFECT FILLING SAFETY
• CONTINUOUS STOCK CONTROL
ROBOTIC CHEMICAL SELECTION AND DISTRIBUTION UNITS
The RD96 is equipped with two separate robotic units. Upon the chemical call from the dyeing machine, the chemical selection robot moves and connects to the outlet of the requested chemical. Simultaneously, the machine selection robot also moves and is connected to the chemical transfer output of the subject dyeing machine.
• ROBOTIC CHEMICAL AND MACHINE SELECTION
• VALVELESS DISTRIBUTION LINE
SPECIAL DESIGN FOR YOUR FACTORY AND YOUR NEEDS
The RD96 liquid chemical distribution system is specially designed for each dyehouse. In order to use the valuable space of your factory efficiently, chemical silos can be designed in different configurations, thus ensuring optimum use of the floor space. RD96 works according to the intensity of your workload and orders. The RD96 can work in full integration with all dyehouse management software in online mode, or it can also work in offline mode, where operators request chemicals with the help of a calling terminal, depending on the type of machine to be served and operating principle.
• PROJECT BASED DESIGN
• INTEGRATED WITH ALL DYEHOUSE SUPERVISORY SOFTWARE
DISTRIBUTION OPTIONS
The RD96 is integrated with custom designed multi- line robotic distributors. There are two distribution unit options with 16 and/or 23 outlets. With the option to use an additional distribution unit, the RD96 meets the liquid chemical distribution needs of 46 dyeing machines. With its robotic dispensing technology and just-in-time distribution discipline, Eliar guarantees to transfer the right chemical to the right machine, at the right time, without any risk of chemical contamination.
• MULTI-LINE DISTRIBUTION
• THE RIGHT AMOUNT & THE RIGHT TIMING
READY FOR FUTURE
RD96 is 100% compatible with the Industry 4.0 concept and is ready for possible future enhancements to software applications in your dyehouse. It is integrated into Eliar dyehouse supervisory software to automatically generate reports on actual consumptions, process monitoring and control data.
PERFECT PROJECTS WITH EXPERT
ESTABLISHMENT IN THE TEXTILE INDUSTRY
Aligned with its vision for the future, with the awareness that the only way to progress is the triangle of qualified knowledge, qualified workforce and optimum cost, Eliar, thanks to its wide engineer staff specialized in their fields and the R&D center that directs technology, shares its deep application experience with you from the projects it has carried out in different parts of the world. During the selection and projecting of the most suitable liquid chemical automation system, Eliar also cooperates you in every aspects of your automation project and with its technical team specialized in textile automation systems, takes the responsibility of all design, project and engineering works, installation stages and commissioning processes from the production of your project until the delivery stage and always offers you turn-key automation projects.
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